Efficient penetration welding machine

The welding technology of SWS1000 high efficiency deep penetration arc welder is a new method which can realize "Keyhole" welding. It not only has the beautiful covering effect of ordinary TIG welding, but also has the characteristics of super penetrating power of plasma welding.

High-efficiency deep penetration arc welding technology is an automatic and high-speed one-way full penetration weld welding technology, which does not need welding wire, grooving or professional technical operators, but can perfectly weld materials with thickness of 3 ~ 16 mm (such as titanium alloy) at a speed 10 times faster than ordinary TIG welding technology. (Note: only welding materials less than 3% of traditional welding amount are needed to overcome undercut). The weld seam is 100% parent material layer, without multiple fusion lines, which completely eliminates slag inclusion, porosity and common weld defects. The ripple-free welding pool of high-efficiency deep penetration arc welding ensures the ultra-high quality of the top layer and the bottom layer, and does not need back root cleaning, surface polishing cleaning and grinding at all.

The high-efficiency deep penetration arc welding machine is equipped with a special welding gun through the "TIG deep penetration welding machine control system based on keyhole effect", and the material, thickness and process parameters of the welded object are precisely calculated by the computer system, thus realizing the precise control of the welding process, realizing the automation of the welding operation, and dynamically adjusting the welding parameters through the computer program to ensure repeatable and ultra-high welding quality.

High efficiency deep penetration arc welding system can save a lot of manpower, materials and energy for various welding applications. It is very suitable for welding stainless steel, nickel-based alloy, titanium alloy, zirconium alloy, cobalt alloy, white copper, etc. The processing of these expensive metals requires high weld quality and forming, and high-efficiency deep penetration arc welding can provide high welding quality and efficiency; At the same time, the advantages of quality, efficiency and cost in common low carbon steel plate welding and deep groove backing process are unmatched by other technologies at present. Therefore, it has more competitive advantages than traditional submerged arc welding and GMAW.

 

1. Features of welding system of high depth welding machine:

1. automatic welding.

2. The operation is simple, and the operators can operate independently after two days of training.

3. The welding speed is 5-10 times higher than that of common TIG/GTAW.

4. Under a certain thickness, the welded workpiece does not need to be grooved, so that one-side welding and two-side forming can be realized, the weld is beautiful, the deformation is small, and the back side does not need to be cleaned.

5. The back weld width is 2-3mm, and the front weld width is usually about 1.5 times of the plate thickness.

6. One-side welding and double-side forming can realize convex welding without grooving and adding welding materials, and cover the surface synchronously when necessary.

7. The welding fault tolerance rate is high. Under a certain thickness, the gap and misalignment of the welded workpiece can reach 2mm.

8. Welding includes carbon alloy steel, stainless steel, titanium alloy, nickel-base alloy, cobalt alloy, zirconium and other materials, which can ensure extraordinary welding speed and quality.

9. The welding process is protected by argon.

10. High welding efficiency, low energy consumption and low equipment maintenance cost.

 

Application field

1. Petrochemical industry.

2. Food and pharmaceutical industries.

3. Water treatment industry.

4. Power plants (including nuclear power industry).

5. Aerospace.

6. Shipbuilding.

7. Pressure vessel